Flood varnish covers the entire printed surface. Its job is primarily protective. Keeping ink from scuffing in transit, handling, or on shelf. Food packaging, cosmetics, and high-touch retail labels usually get a flood varnish. It adds a uniform gloss, matte, or satin across the piece.
Spot varnish is applied only to specific shapes in the artwork. It's a design choice, not just protection. A glossy logo on a matte background, a tactile brand mark you can feel with your finger, a subtle pattern that only shows at certain angles. Spot varnish is typically specified on its own layer in the design file as a named spot color.
| Finish | Effect |
|---|---|
| Gloss varnish | High sheen. Deepens blacks, intensifies color, slick to the touch. Most common for premium food and cosmetics. |
| Matte varnish | Low sheen, flat finish. Feels soft and tactile. Common on natural-food and craft-brand packaging. |
| Satin varnish | Mid-sheen between gloss and matte. Understated premium look. |
| Soft-touch varnish | Matte sheen plus a velvet-like tactile feel. Used on cosmetics, spirits, premium supplements. |
| Raised spot UV | High-gloss raised texture (0.5–2mm thick) that you can feel. Dramatic on logos and key typography. |
| Tactile / textured varnish | Specialty finishes. Leather, sandpaper, matte-on-gloss effects. Mostly used on premium cartons. |
1. Create a spot color. In Illustrator: Swatches panel → New Swatch → Color Type: Spot Color. Name it exactly what your printer specifies (e.g. Gloss Varnish, Matte Varnish, Spot UV). Screen color is cosmetic. A bright cyan or green is common.
2. Add a dedicated layer. Name it Varnish. Place it above your artwork layer.
3. Draw the varnish shapes. On the varnish layer, draw the shapes you want varnished. Fill them with your varnish spot color. Make sure each shape covers exactly the area you want treated. Don't rely on the color art shapes alone since varnishes often need small "trim" relative to artwork edges.
4. Set to overprint. Select the varnish objects, open Window → Attributes, turn Overprint Fill ON. Varnish must overprint. If it knocks out, it removes the ink underneath and becomes a transparent hole in the artwork.
5. Preview in Acrobat. Print Production → Output Preview → turn on Simulate Overprinting to verify the varnish sits on top of the color art correctly.
Preflight detects every named varnish spot color, verifies the overprint attribute, and flags knockout mistakes before your file goes to press.
Check a file →