The material you print on. Paper, film, kraft, synthetic. Each one demands different artwork decisions. The same logo on white BOPP and on silver BOPP needs two different production files, even though the design is identical.
| Substrate | Appearance / use |
|---|---|
| White BOPP | Standard plastic label. Bright, waterproof, abrasion-resistant. No underbase needed. |
| Clear BOPP | See-through film for "no-label look" bottles. Needs white underbase under color artwork. |
| Silver BOPP / metallized | Premium metallic background. Needs white underbase under anywhere you want true color. |
| Uncoated paper | Matte craft look. Absorbs ink. Colors look muted and darker than screen. |
| Felt / textured paper | Wine, spirits, premium craft. Specialty adhesion, may need extra hit of white. |
| Synthetic (polyester / tyvek) | Tear-proof, waterproof. Industrial labels, chemical drums, outdoor use. |
| Substrate | Appearance / use |
|---|---|
| PET / PE laminate | Most pouches and films. Printed on the reverse side of a clear film, then laminated. |
| Metallized film (MET-PET) | Chip bags, premium snack pouches. Bright metallic background. |
| Foil laminate | Cosmetic sachets, pharmaceutical pouches. Full metallic barrier. |
| Kraft pouch | Coffee, tea, natural foods. Brown visible substrate. White underbase critical. |
| Paper / compostable | Eco packaging. Ink absorption behaves like uncoated paper. |
| Substrate | Appearance / use |
|---|---|
| SBS (solid bleached sulfate) | White board for consumer goods, cosmetics, pharma. |
| FBB (folding boxboard) | Lighter-weight alternative. Mid-tier packaging. |
| CUK / kraft carton | Natural brown, beverage multipacks, craft goods. |
| Coated recycled board | Cereal, dry goods, print surface coated, core is recycled fiber. |
Process inks are translucent. On white BOPP or SBS they look clean and bright. On clear film, silver film, or kraft, that translucency means the substrate shows through and your color shifts or mutes. A red that prints as a tomato on white paper prints as a dull brick on brown kraft unless you put white underbase under it.
Any non-white substrate needs a white ink plate laid down underneath color artwork. Otherwise the color goes translucent against the substrate. See the white underbase page for setup details.
Shrink sleeves, pouches, and irregular-shaped dies often require more bleed than a standard rectangular label. Confirm with the print provider. They may ask for 0.25" or more on a shrink sleeve where normal flexpack takes 0.125".
Some finishes only work on certain substrates. Hot foil stamps cleanly on coated paper and SBS but can tear on uncoated kraft. Soft-touch laminate reads great on SBS but dulls on uncoated. Confirm your finish choices against the substrate at quote time.
When you brief a print provider, specify:
Preflight flags missing white underbase layers, detects silver BOPP jobs by substrate keyword, and calls out when white is set to overprint (which makes it vanish on press).
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