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Finishes & Materials

What is a substrate in printing?

The material you print on. Paper, film, kraft, synthetic. Each one demands different artwork decisions. The same logo on white BOPP and on silver BOPP needs two different production files, even though the design is identical.

TL;DR
Substrate is the printer's word for the material your artwork lands on. White paper, clear film, silver BOPP, kraft, metallized foil, shrink sleeve. The substrate determines whether you need a white underbase, how much bleed is required, how your dieline is shaped, what kind of topcoat is applied, and how vivid the colors look. Always confirm the exact substrate with your print provider during quote. Changing it after plates are made means restarting the file.

Common substrates by work type

Pressure-sensitive labels

SubstrateAppearance / use
White BOPPStandard plastic label. Bright, waterproof, abrasion-resistant. No underbase needed.
Clear BOPPSee-through film for "no-label look" bottles. Needs white underbase under color artwork.
Silver BOPP / metallizedPremium metallic background. Needs white underbase under anywhere you want true color.
Uncoated paperMatte craft look. Absorbs ink. Colors look muted and darker than screen.
Felt / textured paperWine, spirits, premium craft. Specialty adhesion, may need extra hit of white.
Synthetic (polyester / tyvek)Tear-proof, waterproof. Industrial labels, chemical drums, outdoor use.

Flexible packaging

SubstrateAppearance / use
PET / PE laminateMost pouches and films. Printed on the reverse side of a clear film, then laminated.
Metallized film (MET-PET)Chip bags, premium snack pouches. Bright metallic background.
Foil laminateCosmetic sachets, pharmaceutical pouches. Full metallic barrier.
Kraft pouchCoffee, tea, natural foods. Brown visible substrate. White underbase critical.
Paper / compostableEco packaging. Ink absorption behaves like uncoated paper.

Cartons

SubstrateAppearance / use
SBS (solid bleached sulfate)White board for consumer goods, cosmetics, pharma.
FBB (folding boxboard)Lighter-weight alternative. Mid-tier packaging.
CUK / kraft cartonNatural brown, beverage multipacks, craft goods.
Coated recycled boardCereal, dry goods, print surface coated, core is recycled fiber.

Why substrate changes your artwork

Color appearance

Process inks are translucent. On white BOPP or SBS they look clean and bright. On clear film, silver film, or kraft, that translucency means the substrate shows through and your color shifts or mutes. A red that prints as a tomato on white paper prints as a dull brick on brown kraft unless you put white underbase under it.

White underbase

Any non-white substrate needs a white ink plate laid down underneath color artwork. Otherwise the color goes translucent against the substrate. See the white underbase page for setup details.

Bleed and dieline

Shrink sleeves, pouches, and irregular-shaped dies often require more bleed than a standard rectangular label. Confirm with the print provider. They may ask for 0.25" or more on a shrink sleeve where normal flexpack takes 0.125".

Finish compatibility

Some finishes only work on certain substrates. Hot foil stamps cleanly on coated paper and SBS but can tear on uncoated kraft. Soft-touch laminate reads great on SBS but dulls on uncoated. Confirm your finish choices against the substrate at quote time.

What to tell your printer

When you brief a print provider, specify:

Printing on a non-white substrate?

Preflight flags missing white underbase layers, detects silver BOPP jobs by substrate keyword, and calls out when white is set to overprint (which makes it vanish on press).

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